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E-commerce Packaging Solutions

E-commerce packaging refers to any packaging such as boxes, bags and wraps to protective materials that are used to ship products sold online. It is designed specifically to withstand the demands of courier delivery, and e-commerce materials are made to absorb shock and movement through sorting hubs, conveyor belts, vans and drop-offs. As e-commerce parcels are often the customer’s first physical interaction with a brand, the packaging should be professional and well presented to build trust. Sustainable and eye-catching options often help business achieve this.

At Wessex we offer a comprehensive range of high-quality, sustainable e-commerce packaging designed to minimise damage, reduce waste, and enhance your customer experience. Our carefully selected materials protect your products while supporting eco-conscious operations and a stronger brand image.

Below, are some of our most popular environmentally friendly e-commerce options;

Tapes for E-commerce Packaging;

Tape is a crucial part of ecommerce packaging, as it keeps parcels sealed and prevents product loss during transit. It also helps protect goods from moisture, dust and damage caused by vibrations.

Eco-friendly Tapes and Dispensers at Wessex Packaging

Paper Tape

Paper tape is an eco-friendly tape made from kraft paper, and has a natural or synthetic adhesive backing so it can stick to cardboard boxes just like traditional plastic tape. Unlike plastic tape it is fully recyclable, making it a great choice for sustainable e-commerce packaging. Brown kraft paper tape also looks more appealing then plastic, which is why it is commonly used in retail dispatch and e-commerce lines. These tapes can be used in standard tape dispensers for easy application. At Wessex, we supply both tapes and dispensers. Our main paper tape product is called Eco-tape.

Features of Eco-Tape include:

  • Extra-long 100m rolls for fewer changeovers
  • 100% recyclable
  • Self-adhesive
  • Available in 25mm, 50mm and 75mm,

Gummed Paper Tape

Gummed paper tape also known as WAT (water-activated tape), is a kraft paper tape that has a dried plant-based adhesive on the back. It requires water to active the glue, using a machine dispenser. Once applied, it forms a strong, tamper-proof seal by bonding with the cardboard fibres. This is the best option for heavy or high-value shipments, as it is stronger than standard paper tape. It also gives parcels a clean, premium finish, as the tape can be cut to a specific sizes in the gummed paper tape machine for a perfect fit.

Gummed Paper Tape machine from Wessex Packaging

Key benefits of gummed paper tape:

  • Long 200m roll reduce downtime
  • Water-activated and fully tamper-proof seal
  • 100% kerbside recyclable
  • Ideal for e-commerce fulfilment centres, packing stations
  • Pre-programmed dispenser buttons for fast, consistent application
  • Available in 3 print colours

Shipping Boxes;

Boxes are the most essential elements of e-commerce packaging, as not only do they hold the products but it keeps them safe during storage or transport. Boxes also create a professional presentation of your brand, as they form the customer’s first physical interaction with an e-commerce brand. Most cardboard boxes are made from corrugated board and kraft paper, making them plastic free, and perfect for supporting sustainability goals.

Ecommerce Boxes at Wessex Packaging

Recyclable Die-Cut Boxes

Die-cut (or mailer) boxes are eco-friendly cardboard packaging designed using a cutting tool (a die) to create precise shapes and locking tabs. This gives boxes a clean finish and requires minimal tape. Due to their design, they are ideal for rapid assembly lines and e-commerce business offering next day delivery, as they allow for quick and efficient packaging.

Product highlights of e-commerce boxes:

  • Two flap closure
  • Kerbside recyclable
  • Available in multiple sizes
  • Some styles can be used with no additional tape required

Mailing Bags

Eco-Friendly Padded Paper Bags

Eco padded paper mailers are an environmentally friendly alternative to plastic-lined bubble mailers. They are made from 70% recycled kraft paper and FSC (Forest Stewardship Council) approved virgin paper, making them safe for the planet. The lightweight design reduces shipping costs, while the internal paper padding provides shock absorption to keep items secure.

Key features of paper mailers:

  • Fully recyclable in kerbside collections
  • Strong protective properties
  • Lightweight design to keep postage costs down
  • Contains no single-use plastic
  • Available in large letter, small parcel and medium parcel postage sizes

Void Fill & Product Protection

Void fill is any packaging material used to fill empty spaces within parcels or to secure and protect goods to from movement and damage during shipping. Paper void fill is the most widely used eco-friendly option in ecommerce fulfilment centres. Although traditional options such as bubble wrap or other eco-friendly alternatives such as air cushioning and pillows are also still available. To understand more about void fill have a read through our previous blog here.

Protective Paper- TheBoxer®

Paper void fill is protective packaging made from kraft paper and can be used to fill empty spaces, cushion items, block and brace, or even wrap around products to keep them save in the box. TheBoxer® is our bestselling eco-friendly protective paper, as it is easy to dispense and is made from stronger kraft paper than usual protective paper.

Why customers love TheBoxer®:

  • Huge 450m roll length = fewer roll changes and reduced storage
  • Eliminates plastic waste and mess
  • Made from recycled and recyclable Kraft paper
  • 80gsm for versatile protection
  • Available with or without its own dispenser
  • Optional yellow floor-mount dispenser too for easy packaging

Sustainable E-commerce Packaging Boxes and Void Fill at Wessex Packaging

Honeycomb Paper Wrap

Honeycomb wrap (paper bubble wrap) is an eco-friendly alternative to plastic bubble wrap. The kraft paper is cut into a hexagonal structure that allows each individual cell to interlock with each other and secure the paper in place, without needing much tape. It is flexible and stretchable making it ideal for wrapping irregular items.

Key features of hexagonal wrap:

  • 100% recyclable and reusable (kerbside recyclable)
  • Minimal or no tape needed
  • Faster to use than traditional wrapping
  • Our HexaWrap expands 2.5-3 x for efficient packing

Air Cushioning – LockedAir® Systems

Air cushioning is lightweight, space-saving protective solution, that uses air-filled pockets to absorb shock and protect items. It is popular in e-commerce because it provides excellent protection while keeping parcel weight low. Our LockedAir® machines are compact and can be used with a variety of recyclable film rolls, which can be inflated on-demand at your packaging station.

Air Cushioning, LockedAir at Wessex Packaging

Advantages of LockedAir® systems:

  • Compact, low energy machines
  • Small carbon footprint
  • New LockedAir® films are 100% recycled and recyclable
  • Ultra-thin yet puncture resistant films
  • Once inflated, they are only 1% plastic (the rest is air)
  • Require far less storage space than bulky bubble wrap

Cardboard Shredders

Cardboard shredders are an excellent solution for ecommerce packaging centres with large volumes of cardboard waste. These machines transform cardboard waste into high-quality void fill, helping you keep areas tidy while reducing costs.

Benefits include:

  • Flexible material ideal for wrapping
  • Reduce the cost of buying void fill
  • Cut down on cardboard waste collections
  • Robust machine made from sheet steel
  • Available as tabletop or floor standing models

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OTIF @97.3% (OTIF = On Time In Full, the % of orders that are delivered correct and when expected)
Call Answer Time: 4 seconds
Stock Products Available: 98.4%

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